High-Performance Screen Printer HP-500

PERFORMANCE

Machine Alignment Capability

2 Cmk    @ ± 10    microns (at 6Sigma)

Process Alignment Capability

2 Cpk    @± 20    microns (at 6Sigma)

Core Cycle Time (excluding printing & cleaning time)

< 8 secs

Product Changeover Time

  <3 mins

New Product Set-up Time

  <10 mins

BOARD HANDLING 

Max. Size (L x W)

500mm(X)x340mm(Y)

Min. Size (L x W)

50mm(X)x50mm(Y)

Thickness

0.2mm    ~ 6mm 

PCB Thickness Adjustment

Manual

PCB Max Weight 

5kg

PCB Edge Clearance

3mm

PCB Bottom Clearance

Programmable 13mm (25mm option)

PCB Warpage

Max 1% (based on diagonal length)

Clamping Method

Motor controlled elastic side clamping + Manual retractable top clamp

Support Method

Magnetic support pins, bars, blocks, vacuum (option quick tool)

CONVEYOR SYSTEM

Conveyor System

One stage with 3 mm “U” type transport belts, front rail fixed

Conveyor Direction

L to R, R to L, L to L, R to R (software control)

Conveyor Height

900±40mm

Conveyor speed

100-1500mm/sec     Programmable

Conveyor Width Adjustment

Automatic Programmable motorized rear rail

ESD Compatibility

Transport belts and guides with surface resistivity between 10⁶ and 10ⁱⁱ ohms

OPTICAL SYSTEM

Field-of-view (FOV)

6.4mm    x 4.8mm

Fiducial Types

Standard geometry, reference point, pad/hole

Fiducial Size

0.1mm to 3mm

Fiducial Recognition

Image matching, mathematical algorithm

Vision Methodology

Digital CCD camera Look up & down for Remote coaxial vision system four way independent    coaxial/Geometry pattern match/AnnularLED    lightsource

Fiducial Locations

Anywhere on substrate

2D Inspection

Max.100 windows to inspect mission insufficient(std.)

PRINTING PARAMETERS

Stencil Frame Size (L x W)

Adjustable 470mm×370mm to 820mm×737mm

Stencil FrameThickness

20mm~40mm

Print Gap (snap-off)

0mm to 6mm

Snap-off Speed

Speed: 0.1~125mm/sec Programmable with    three step    control

Table Alignment

Motorised via actuators X,Y, and Theta

Printing Table Adjustment Range

X: ±4mm, Y: ±6mm, Theta: ±2°

Printer Speed

10~200mm/sec

Squeegee Pressure

0~15kg (program control)

Squeegee Types & Squeegee Angle

Std.: OPC Squeegee    220 mm~400mm Metal    Squeegee (2set included) Option: Rubber Std. 60°,    Option    45°, 50°, 55°

Clean system

Interchangeable Under Stencil drops    of rain    type cleaning    system    , fully programmable  with wet/dry/vacuum wipe    and the system can be programmed    combination of    dry wipe, wipe with solvent

OPERATOR INTERFACE

Hardware

LCD Monitor, Mouse & Keyboard

Operating System(OS)

Windows 7 

Operator interface

Interface in English with HC Automation Copyright

Control    Method

Industrial PC controlled

I/O Interface

SMEMA Standard 

FACILITIES REQUIREMENT 

Power Supply 

AC:220 Volts AC± 10% Single phase@50/60HZ 1Ф 1.5Kw

Power Consumption 

2.5KW

Tri Colour Beacon 

Programmable with audible alarm

Documentation 

Operator, installation, electrical drawings, On board    technical manuals and installation video 

Air Pressure

4~6kg/cm²

Air Consumption  

Around 0.007m³/min

Temperature 

-20℃~+ 45℃

Humidity 

30%~60% relative humidity(non-condensing)

Machine Dimensions

1250mm(L) x    1440mm(W) x 1505mm (excluding the    height    of indicating lighthouse)

Weight

Approx:1200Kg

OPTIONS

SPI closed -loop

Paste Rolling Diameter Monitoring System

Auto Table Adjustment for PCB Thickness 

External Barcode Scanner for PCB Traceability