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Features:
● Telecentric optical system: high resolution and impressive accuracy
● Overwhelming speed
● Large-capacity memory space
● Efficient image data processing - GPU
● Efficiency of the entire plant through - SPC management system
High resolution - Impressive accuracy: 5.0M industrial camera
● Using Germany basler industrial camera with high pixels (5-14 million pixels)
● High depth of field, low distortion, high pixels, fixed resolution design (10μm, 15μm, 20μm*).
● Unique design of RGB-LED three-color light source for more obvious inspection of ultra-compact defects;
● The digital controller is fully closed to ensure the stability and uniformity of the optical source brightness.
Overwhelming speed:
● According to different resolutions: 3500mm²/s, 8500mm²/s, 10500mm²/s*
Large-capacity memory space - Operating system and GPU parallel computing
● Windows 8.1 (X64) operation system can expand the memory space and easily deal with the data storage of the whole board shooting and inspection.
Efficient image data processing - GPU
● GPU is 100 times faster than CPU, easily deal with the image processing and image detection of the whole board.
For improving the efficiency of the entire plant through - SPC management system
● Achieving the efficiency of the entire factory through powerful SPC management system
● The ultra-high accuracy in determining errors to ensure inaccurate inspection ratio can be controlled within 3000PPM.
● SPC Report: The user-friendly report function can trace the data information of each PCB test, at the same time, it can query the bad product information of a certain period of time and connect with the shopfloor system to achieve higher quality monitoring and management.
● Ultra-low false positive rate: The unique image processing theory can filter out the factors that may have an impact on the detection results, ensuring unnecessary interference in the detection process, thereby reducing the misjudgment and improving the detection efficiency.
Specifications:
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Inspection system |
Inspection items |
Missing parts, lack of tin, short circuit, false soldering, wrong parts, extremely inverted, tombstone, soft board, wave soldering spot etc. |
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Inspection components |
Chip components (≥01005), IC pins (≥0.3mm pitch), FPCB component, wave soldering spots etc. |
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Inspection methods |
Template matching, brightness extraction, brightness average, brightness minimum, brightness maximum, color extraction, circle detection, character detection, offset detection, angle detection, etc. |
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Optical system |
Industrial cameras |
Basler 5 to 14 million pixels color cameras* Test resolution: 10um, 15um, 20um* |
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Light source |
RGB LED light + multi-angle annular telecentric lens, depth: 8mm |
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Light screen |
Automatic protection device, response time: ≤5ms |
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Machine system |
PCB thickness |
0.3-8.0mm (PCB bending degree: ≤3mm) |
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PCB component height |
Up: 50mm Down: 70mm |
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Drive equipment |
Panasonic servo motor |
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Motor system |
High precision screw + linear guide + positioning accuracy ≤10μm
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Rail track |
PCB standard track |
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Track height |
900±20mm |
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Board size |
50x50mm - 510x460mm |
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Software function |
Inspection speed |
According to different resolutions: 3500mm²/s (10um), 8500mm²/s (15um), 10500mm²/s (20um)* |
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Machine parameters |
Power supply |
AC220V 50Hz 1600W |
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Overall size |
1100x1300x1500mm (Without lighthouse) |
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Weight |
700kg |
* This can be done with the option.
